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| Document Type: | Book |
|---|---|
| All Authors / Contributors: |
Jack Erjavec |
| ISBN: | 0766821048 9780766821040 |
| OCLC Number: | 47056321 |
| Notes: | Includes index. |
| Description: | v. <2 > : ill. ; 28 cm. |
| Contents: | [1] Classroom manual -- [2] Shop manual. Classroom manual. 1. Safety -- Introduction -- Personal safety -- Fire hazards and prevention -- Safe tools and equipment -- Accidents -- Hazardous materials -- Summary -- Review questions -- 2. Drivetrain theory -- Introduction -- Engine -- Basic gear theory-- Transmission -- Transmission gears -- Clutch -- Drive line -- Rear axle assembly -- Differential design -- Driving axles -- Types of gears -- Gear wear -- Bearings -- General maintenance -- Summary -- Review questions -- 3. Clutches -- Introduction -- Clutch design -- Clutch linkages -- Clutch operation -- Summary -- Review questions -- 4. Manual transmissions/transaxles -- Introduction -- Types of manual transmissions/transaxles -- Synchronizers -- Transmission designs -- Basic operation of manual transmissions -- Gearshift linkages -- Basic transaxle operation -- Transmission and transaxle maintenance -- Summary -- Review questions -- 5. Front drive axles -- Introduction -- Drive axle construction -- Drive axles -- CV joints -- Types of CV joints -- CV joint designs -- Outboard CV joint designs -- Inboard CV joint designs -- FWD wheel bearings -- Maintenance -- Summary -- Review questions -- 6. Drive shafts and universal joints -- Introduction -- Drive shaft construction -- Types of drive shafts -- Universal joints -- Types of universal joints -- Maintenance -- Summary -- Review questions -- 7. Differentials and drive axles -- Introduction -- Function and components -- Differential operation -- Axle housings -- Differential gears -- Differential bearings -- Transaxle final drive gears and differential -- Limited slip differentials -- Drive axle shafts and bearings -- Maintenance -- Summary -- Review questions -- 8. Four-wheel-drive systems -- Introduction -- For-wheel-drive design variations -- 4WD systems -- Transfer cases-- Transfer case designs -- Locking hubs -- 4WD suspensions -- Summary -- Review questions -- 9. Advanced four-wheel-drive systems -- Introduction -- Operational modes -- All-wheel-drive systems -- Viscous couplings -- Newer 4WD design variations -- Summary -- Review questions -- 10. Drive train electrical and electronic systems -- Introduction -- Basic electricity -- Basics of electronics -- Clutch safety switch -- Reverse lamp switch -- High gear switch -- Upshift lamp circuit -- ABS speed sensor circuits -- Shift blocking -- Electrical clutches -- Other electronic systems -- Summary -- Review questions -- Appendix. Shop manual. 1. Tools and safety -- Common hand tools -- Power tools -- Lifting tools -- Special tools -- Safe work practices -- Tool and equipment safety -- Vehicle operation -- LIfting and carrying -- Fire hazards and prevention -- Work area safety -- Accidents -- Hazardous materials -- Summary -- Terms to know -- ASE-style review questions -- Job sheets -- 2. Typical shop procedures -- Measuring systems -- Fasteners -- Measuring tools -- Basic gear adjustments -- Service manuals -- Logical diagnostics -- Working as an auto tech -- ASE certification -- Summary -- Terms to know -- ASE-style review questions -- Job sheets -- 3. Servicing clutches -- Clutch problem diagnosis -- Mechanical clutch controls -- Pressure plate -- Clutch disc -- Flywheel -- Removing the clutch assembly -- Input shaft pilot bearing and bushings -- Clutch release bearing -- Guidelines for servicing clutch systems -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- 4. Servicing transmissions/transaxles -- Diagnostics -- Troubleshooting transmission/transaxle problems -- In-car service -- Removing the transmission/transaxle -- Disassembling the transmission -- Inspection of transmission/transaxle parts -- Cleaning transmission/transaxle components -- Reassembly of the transmission/transaxle -- Disassembly and reassembly of the differential case -- Installing the transmission/transaxle -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- 5. Servicing front drive axles -- Front drive axle service -- Diagnosing FWD axle problems -- Visual inspection -- Drive axle removal -- Bench inspection -- Service kits -- General service procedures -- FWD front wheel bearings -- Guidelines for servicing CV joints and drive axles -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- 6. Servicing drive shafts and universal joints -- Diagnosing drive shaft problems -- Drive shaft inspection -- Removing and installing a drive shaft -- Disassembling and assembling universal joints -- Double Cardan U-joints -- Drive shaft balance -- Drive shaft runout -- Universal joint and shaft angles -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- 7. Servicing differentials and drive axles -- Introduction -- Diagnosis of differential and drive axles -- In-vehicle services -- Out-of-vehicle services -- Removing final drive assemblies -- Inspection of parts -- Reassembling a differential assembly -- Ring and pinion gear adjustments -- Servicing FWD final drives -- Servicing limited-slip differentials -- Axle shafts and bearings -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- 8.Servicing four-wheel-drive systems -- Introduction -- Diagnosis -- Transfer cases -- Removal of a transfer case -- Disassembly of a transfer case -- Assembly of a transfer case -- Axle housings and differentials -- Front axles and hubs -- Wheel bearings -- Typical 4WD modifications -- Maintenance -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- 9. Diagnosing 4WD and AWD control systems -- General shift controls -- Center differentials -- Viscous coupling -- Shift-on-the-fly systems -- On-demand 4WD systems -- AWD systems -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- 10. Servicing drivetrain electrical systems -- Basic electrical diagnosis -- Basic electrical repairs -- Switches -- Speed sensors -- Solenoids -- Electromagnetic clutches -- Electronic circuits -- Case study -- Terms to know -- ASE-style review questions -- ASE challenge questions -- Job sheets -- Appendix A. ASE practice examination -- Appendix B. Metric conversions -- Appendix C. Manual transmission special tool suppliers -- Appendix D. Manufacturer's Websites -- Glossary. |
| Series Title: | Today's technician |
| Other Titles: | Manual transmissions & transaxles |
| Responsibility: | Jack Erjavec. |
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