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Metal shaping processes : casting and molding, particulate processing, deformation processes, and metal removal

Author: Vukota Boljanovic
Publisher: New York : Industrial Press, ©2010.
Edition/Format:   Print book : EnglishView all editions and formats
Summary:

Presents the fundamentals of metal shaping processes with their relevant applications. This book features sections on product design considerations, which present guidelines on design for  Read more...

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Document Type: Book
All Authors / Contributors: Vukota Boljanovic
ISBN: 9780831133801 0831133805
OCLC Number: 251191235
Notes: Includes index.
Description: xx, 428 pages : illustrations ; 27 cm
Contents: Classification of Shaping Processes --
Production Equipment and Tooling --
Casting and Molding --
Fundamentals of Metal Casting --
Heating the Metal --
Pouring the Molten Metal --
Engineering Analysis --
Fluidity --
Test for Fluidity --
Solidification and Cooling of Metals --
Solidification Time --
Shrinkage --
Defects in Casting --
Metal Casting Processes --
Sand Casting --
Foundry Sands --
Patterns --
Cores --
Types of Sand Molds --
Sand Molding Techniques --
The Sand Casting Operation --
Rammed Graphite Molding --
Other Expendable Mold Casting Processes --
Shell Molding --
V-Process --
Evaporative Pattern Casting Process --
Investment Casting --
Plaster Mold Casting --
Ceramic Mold Casting --
Permanent Mold Casting Processes --
Basic Permanent Mold Casting --
Vacuum Permanent Mold Casting --
Slush Casting --
Pressure Casting --
Die Casting --
Centrifugal Casting --
Squeeze Casting --
Melting Practice and Furnaces --
Furnaces --
Metal Casting: Design and Materials --
Casting Design Considerations --
General Design Considerations for Casting --
Computer Modeling of Casting Processes --
Metals for Casting --
Cast Irons --
Cast Steels --
Nonferrous Casting Alloys --
Particulate Processing for Metals --
Powder Metallurgy --
Characteristics of Metal Powders --
Particle Size Measurement and Distribution --
Particle Shape and Internal Structure --
Friction and Flow Characteristics of Particles --
Packing, Density, and Porosity --
Production of Metallic Powder --
Atomization --
Mechanical Processes --
Chemical Processes --
Electrolytic Deposition --
Hybrid Atomization --
Powder Manufacturing Processes of Metal Parts --
Blending and Mixing of the Powders --
Compaction of Metallic Powder --
Sintering --
Secondary Operations --
Isostatic Pressing --
Powder Injection Molding --
Powder Rolling, Extrusion, and Forging --
Liquid Phase Sintering --
Powder Metallurgy Materials --
Conventional Materials --
Advanced Materials --
Design Considerations in Powder Metallurgy --
Tooling Considerations --
Economics of Powder Metallurgy --
Deformation Processes --
Fundamental of Metal Forming --
Classification of Metal Forming Processes --
Tensile Properties --
Flow Stress --
Temperature in Metal Forming --
Cold Working --
Warm-Working --
Hot Working --
Isothermal Forming --
Effect of Strain Rate --
Friction in Metal Forming --
Lubrication in Metal Forming --
Rolling of Metals --
Flat Rolling Process --
Analysis of Workpiece Deformation by Flat Rolling --
Roll Force, Torque, and Power --
Vibration and Chatter --
Shape Rolling --
Tube Rolling Process --
Pierce and Pilger Rolling Process --
Plug Rolling Process --
Continuous Mandrel Rolling Process --
Push Bench Process --
Ring Rolling --
Rolling Mills --
Forging --
Hand Forging --
Tools and Equipment for Hand Forging --
Fundamental Hand Forging Operations --
Open Die Forging --
Analysis of Open Die Forging --
Impression Die Forging --
Analysis of Impression Die Forging and Flash Land Geometry --
Flashless Die Forging --
Various Forging Processes --
Coining --
Heading --
Hobbing --
Orbital Forging --
Isothermal Forging --
Swaging and Radical Forging --
Forgeability of Metals --
Forging Die Design and Die Materials --
Customer Technical Specification --
Die Design --
Testing of the Die --
Customer Approval --
Die Wear and Die Materials --
Forging Machines --
Forging Presses --
Forging Hammers --
Extrusion and Drawing of Metals --
Extrusion --
Direct Extrusion --
Indirect Extrusion --
Hydrostatic Extrusion --
Impact Extrusion --
Hot Versus Cold Extrusion --
Analysis of Extrusion --
Defects in Extrusion --
Extrusion Dies and Presses --
Drawing --
Wire and Bar Drawing --
Tube Drawing --
Mechanics of Drawing --
Sheet Metal Working --
Cutting Processes --
Shearing --
Cutoff and Parting --
Blanking and Punching --
Other Sheet Metal Cutting Operations --
Bending Processes --
Mechanics of Bending --
Bend Allowance --
Bend Radius --
Bending Force --
Springback --
Three-Roll Bending --
Other Bending and Related Forming Operations --
Tube and Pipe Bending --
Press Bending --
Rotary Draw Bending --
Compression Bending --
Roll Bending --
Deep Drawing Process --
Mechanics of Deep Drawing --
Deep Drawability --
Blank Size Determination --
Blank Reduction Percentage --
Drawing and Ironing Force --
Blankholder Force --
Deep Drawing Practice --
Clearance --
Drawing Defects --
Other Sheet Metal Forming Processes --
Stretch Forming --
Spinning --
Rubber Pad Forming --
Hydroforming Processes --
Superplastic Forming and Diffusion Bonding --
Classification and Types of Dies --
Die Classification --
Types of Dies --
Presses for Sheet Metal Working --
Mechanical Presses --
Hydraulic Presses --
High-Energy Rate Metal Forming Processes --
Explosive Forming --
Electrohydraulic Forming --
Electromagnetic Forming --
Metal Removal Processes --
Fundamentals of Metal Machining --
Mechanics of Machining --
Types of Cutting --
Chip Formation --
Cutting Force and Power --
Cutting Force --
Power --
Thermodynamics of Cutting --
Cutting Heat --
Cutting Temperature --
Tool Wear and Tool Life --
Tool Wear --
Taylors Tool Life Theory --
Cutting Fluids --
Methods of Cutting Fluid Application --
Types of Cutting Fluids --
Surface Finish --
ISO Surface Finish --
Cutting Tool Materials --
Tool Steels and Cast Alloys --
Carbides --
Machinability --
Effects of Chemical Composition and Physical Characteristics of Materials --
Selection of Cutting Conditions and Machining Economics --
Selecting Cutting Conditions --
Machining Economics --
Machining Processes --
Turning --
Machining Operations Related to Turning --
Cutting Conditions in Turning --
Cutting Tools for Turning Operations --
Lathes --
Boring --
Drilling --
Types of Drills --
Cutting Conditions in Drilling --
Reaming --
Machines for Drilling --
Milling --
Types of Milling Operations --
Generation of Surfaces in Milling --
Cutting Conditions in Milling --
Milling Cutters --
Milling Machines --
Sawing --
Types of Sawing --
Saw Blades --
Planing and Shaping --
Planing and Planers --
Shaping and Shapers --
Cutting Conditions --
Broaching --
Broaches --
Broaching Machines --
Gear Manufacturing --
Gear Terminology and Definitions --
Methods of Manufacturing Gears --
Gear Finishing Processes --
Abrasive Machining Processes --
Abrasives --
Abrasive Grain Size and Geometry --
Grinding --
Grinding Wheels --
Analysis of the Grinding Process --
Grinding Operations and Machines --
Finishing Operations --
Honing --
Lapping --
Superfinishing --
Polishing and Buffing --
Nontraditional Machining Processes --
Mechanical Energy Processes --
Ultrasonic Machining --
Water-Jet Cutting --
Electrochemical Machining Processes --
Electrochemical Machining --
Electrochemical Grinding --
Thermal Energy Processes --
Electric Discharge Processes --
Laser Beam Machining --
Electron Beam Machining --
Chemical Machining --
Chemical Milling.
Responsibility: Vukota Boljanovic.

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