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Real-time weld process monitoring

Author: YuMing Zhang, Professor.; Institute of Materials, Minerals, and Mining.
Publisher: Cambridge, England : Woodhead Pub. and Maney Pub. on behalf of the Institute of Materials, Minerals and Mining ; Boca Raton : CRC Press, ©2008.
Series: Woodhead Publishing in materials.
Edition/Format:   eBook : Document : EnglishView all editions and formats
Summary:
Welding is a complex process, is increasingly automated, and operates at higher speeds in more difficult environments. Defects also need to be detected as they arise to ensure efficient, high-quality production. All these needs have led to a growing interest in the use of sensors to provide accurate, robust, real-time monitoring where this cannot be achieved by more traditional testing and inspection techniques.  Read more...
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Genre/Form: Electronic books
Additional Physical Format: Print version:
Real-time weld process monitoring.
Cambridge, England : Woodhead Pub. and Maney Pub. on behalf of the Institute of Materials, Minerals and Mining ; Boca Raton : CRC Press, ©2008
(OCoLC)183259183
Material Type: Document, Internet resource
Document Type: Internet Resource, Computer File
All Authors / Contributors: YuMing Zhang, Professor.; Institute of Materials, Minerals, and Mining.
ISBN: 9781845694401 1845694406
OCLC Number: 244824526
Description: 1 online resource (x, 299 pages) : illustrations.
Contents: Cover; Real-time weld process monitoring; Copyright; Contents; Contributor contact details; 1 An analysis of welding process monitoring and control; 1.1 Introduction; 1.2 Welding process as a system; 1.3 Welding process as a complex system; 1.4 Welding process as an uncertain system; 1.5 Monitoring of welding processes; 1.6 Overview of the book; 1.7 References; Part I Monitoring technologies; 2 Arc sensors in weld monitoring; 2.1 Introduction; 2.2 Background; 2.3 Non-consumable electrode processes; 2.4 Consumable electrode processes; 2.5 Power supply considerations. 2.6 Signal processing and control approaches2.7 Future trends; 2.8 Sources of further information and advice; 2.9 List of symbols and abbreviations; 2.10 References; 3 Optical sensors in welding; 3.1 Introduction; 3.2 Knowledge of optics; 3.3 Optical sensor component; 3.4 Optical sensing system; 3.5 Application of optical sensors; 3.6 References; 4 Infrared sensors in welding; 4.1 Introduction; 4.2 Theory of infrared sensors; 4.3 Measurement of weld temperature distribution; 4.4 Infrared sensors for real-time weld quality control; 4.5 Summary; 4.6 References; 5 Ultrasonic sensors in welding. 5.1 Introduction5.2 Principles of ultrasonic sensing; 5.3 Ultrasonic techniques and their applications; 5.4 Future trends; 5.5 Summary; 5.6 Sources of further information and advice; 5.7 References; Part II Monitoring of welding processes; 6 Weld seam monitoring; 6.1 Introduction; 6.2 Methods of weld seam monitoring; 6.3 Through-arc monitoring of weld seams in gas metal arc welding; 6.4 Electromagnetic monitoring of weld seams in gas metal arc welding; 6.5 Laser visual monitoring of weld seams in gas metal arc welding; 6.6 References; 7 Weld profile monitoring. 7.1 Necessity for weld profile measurement7.2 Outline of weld profile; 7.3 Surface shaping defects; 7.4 Automatic detection of weld profile; 7.5 References; 8 Weld penetration monitoring; 8.1 Introduction; 8.2 Weld pool oscillation sensor; 8.3 Infrared sensor; 8.4 Ultrasonic sensor; 8.5 Vision-based sensor; 8.6 Weld pool sag depression; 8.7 Plasma charge-based sensors; 8.8 Weld penetration control using sensor feedback; 8.9 Summary; 8.10 References; 9 Weld pool surface monitoring; 9.1 Vision-based sensing 2D surface geometry of weld pool in gas tungsten arc welding. 9.2 Sensing 2D weld pool boundary in gas metal arc welding9.3 Modeling and simulation of weld pool surface; 9.4 Sensing 3D weld pool surface using specular reflection; 9.5 Improvement on observation of dynamic 3D weld pool surface; 9.6 References; 10 Monitoring resistance welding; 10.1 Introduction; 10.2 Resistance spot welding systems, weld formation and signals; 10.3 Real-time process monitoring and control; 10.4 Future trends; 10.5 Sources of further information and advice; 10.6 Acknowledgment; 10.7 References; 11 Monitoring laser welding; 11.1 Introduction.
Series Title: Woodhead Publishing in materials.
Responsibility: edited by YuMing Zhang.

Abstract:

Welding is a complex process, is automated, and operates at higher speeds in difficult environments. Defects also need to be detected as they arise to ensure efficient, high-quality production. This  Read more...

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