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Toyota production system : an integrated approach to just-in-time

Author: Yasuhiro Monden
Publisher: Boca Raton : CRC Press, ©2012.
Edition/Format:   Print book : English : 4th edView all editions and formats
Summary:
A bestseller for almost three decades, Toyota Production System: An Integrated Approach to Just-In-Time supplies in-depth coverage of Toyota's production practices, including theoretical underpinnings and methods for implementation. Exploring the latest developments in the Toyota Production System (TPS) framework at Toyota, this new edition updates the classic with new material on e-kanban, mini-profit centers,  Read more...
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Document Type: Book
All Authors / Contributors: Yasuhiro Monden
ISBN: 9781439820971 143982097X
OCLC Number: 749115657
Notes: "A Productivity Press book."
Description: xlvi, 520 pages : illustrations ; 25 cm
Contents: pt. I. Total system and implementation steps. Total framework of the Toyota production system ; Implementation steps for the Toyota production system --
pt. II. Subsystems. Adaptable Kanban system maintains just-in-time production ; Supplier Kanban and the sequence schedule used by suppliers ; Smoothed production helps Toyota adapt to demand changes and reduce inventory ; The information system for supply chain management between Toyota, its dealers, and parts manufacturers ; How Toyota shortened production lead time ; Machine layout, multi-functional workers, and job rotation help realize flexible workshops ; One-piece production in practice ; Standard operations can attain balanced production with minimum labor ; Reduction of setup time --
concepts and techniques ; 5S : foundation for improvements ; Autonomous defect control ensures product quality ; Cross-functional management to promote company-wide quality assurance and cost management ; Kaizen costing ; Material handling in an assembly plant ; Further practical study of the Kanban system ; Smoothing Kanban collection ; Applying the Toyota production system overseas --
pt. III. Quantitative techniques. Sequencing method for the mixed-model assembly line to realize smoothed production ; New sequence scheduling method for smoothing ; Computation of the number of Kanban ; New developments in e-Kanban ; Kanban supporting information systems --
pt. IV. Humanized production systems. Cultivating the spontaneous Kaizen mind ; Improvement activities help reduce the workforce and increase worker morale ; Respect-for-humanity subsystem in the JIT production system ; Motivational and productivity effects of autonomous split-lines in the assembly plant ; Mini profit centers and the JIT system --
Appendix : Reinforcing the JIT system after the disasters of 3/11/2011, Japan.
Other Titles: Shin Toyota shisutemu.
Responsibility: Yasuhiro Monden.

Abstract:

Covers the framework of Toyota Production System (TPS), including its theoretical underpinnings as well as pragmatic information on how it is implemented. This work presents the developments in TPS  Read more...

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